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Sunday, March 23, 2014

Self Inspection Check List (Quality Control)

Annexure –  VIII Self Inspection Check List (Quality Control)


Sr. No.
Check Points
Yes / No
Remarks
General :
01
Are objective and principles of cGMP understood and applied?
Yes / No


Does each section have relevant standard operating procedures [SOPs]?
Yes / No

03
Are all analytical activities & procedures related to APIs validated initially and reviewed periodically?
Yes / No

04
Are training conducted as per training programme? Check the record available and update
Yes / No


05
Is every person aware of company's quality policy
Yes / No

06
Has the quality control laboratory got adequate equipment for the performance of QC functions
Yes / No

Cleaning and General housekeeping
01
Is cleaning done regularly?
Yes / No

02
Is pest control maintained in the laboratory?
Yes / No

03
Is glassware cleaned properly?
Yes / No

04
Are working benches and records cabinets checked for the cleanliness regularly?
Yes / No

Raw material testing
01.
Are master specifications and method of analyses for all raw materials are available?
Yes / No

02.
Are they written and approved by two responsible officials?
Yes / No

03.
Is raw material analysis register/note book maintained? Check records of any two raw materials.
Yes / No

04.
Are raw material records checked by Q.C. Officer / manager?
YES/NO

05.
Check the Traceability of Raw materials & records as per Q.C. ref. No. [Control No.].
Ok/Not Ok

06
Are records related to preparation & Standardization of working standard available and maintained?
Yes / No

07.
Check Working standards for following‑
-Label
-Storage
-WS No.
-effective date /use before date
Ok/Not Ok

08.
Are primary standards of Raw materials
-Checked
-Identified
-Original bottles preserved
-Records
Ok/Not Ok

09
Are IR/UV chart of RM available
Ok/Not Ok

10
Do available records tally with each other for content?
Ok/Not Ok

11
Does Q.C./warehouse assign control No./Q.C. Ref no. in FIFO.
Ok/Not Ok

12
Does `sampled' sticker pasted on a container from which sample is taken? [check as per SOP]
Ok/Not Ok

13
Are sample bottles labeled properly
Ok/Not Ok

14
Does under test label on all container, from which sample are taken.
Ok/Not Ok

In-process & finished product testing
01
Check reference standards (IP/BP/USP):
-Lot No
-Storage condition
-usage instruction
Ok/Not Ok

02
Are master specification & test method are available for all in-process & finished product.
Yes/No

02
Are master specification & test method are available for all in-process & finished product.
Yes/No

03
Check and verify the specifications and test procedures are in compliance with those registered with Marketing Authorization / submitted ANDA for a few products.
Yes/No

04
Intimation test reports (ITR) are properly filed.
Ok/Not Ok

05
Are graphs, chromatogram, ITR is preserved?
Yes/No

06
Are test protocols/Chemist note book checked For a)Correctness, as per specifications
b)         Signatures
Yes/No

07
Certificate of analysis of finished product for every product is feeded in computer.
Yes/No

08
Are analytical method Validation for finished product
Ok/Not Ok

09
Are calibration records of following Q.C. instruments available HPLC, GC, IR, UV, POLARIMETER etc.,
Yes/No

10
Are Q.C. instrument labeled accordingly?
Yes/No

11
Check the Calibration tag for
a) Instrument names and tags no.
b) Calibration  on
c) Next calibration due on
d)         Calibrated by (Initial)
Yes/No

12
Are the laboratory reagent and other chemicals supplied, identified, tested and expiration dated?
Yes/No

13
Are there Procedures for the preparation, standardization storage and usage working standard / reference method?
Yes/No

Packaging material
01
Is master specification s & test method for all Packaging material available?
Yes/No

02.
Are all SOPs available for each equipment
Yes/No

03.
Are packaging materials examined by Q.C.
Yes/No

04.
Is record of packaging material testing maintained.
Yes/No

05.
Are they approved against master label, printed packing material
Yes/No

06.
Check the Temperature record of control (Reserve) samples.
Ok/Not Ok

07.
Check the calibration tags & calibration record of packaging material lab instrument
Ok/Not Ok

Microbiology lab

01.
Are all specification & GTP's available
Yes/No

02.
Are all related SOPs are available for each area
Yes/No

03.
Is entry procedure to sterility test area defined and followed.
Yes/No

04.
Are records kept for
a) Standardization
b) Fumigation
c) Sub-culturing
d) Cleaning of Laminar Flow/Area
Ok/Not Ok

05
Are methods used in micro lab validated?
Yes/No

06
Are growth promotion properties of each batch of medium tested?
Yes/No

07
Check the followings
No. of sterility repetitions
Bacterial counts exceeding limits
Investigation / action taken reports [if, any]
Yes/No

08
Check the record for Endotoxin testing is completed?
Yes/No

09
Check the water testing reports are complete and updated?
Ok/Not Ok

10
Check the area temp. Monitoring record of incubators are maintained?
Yes/No

11
Check the calibration records of micro lab?
Ok/Not Ok

12
Validation record of Autoclave available?
Yes/No

13
Cleaning records pre-filters, Autoclave etc. match with expected numbers?
Ok/Not Ok

Stability lab
01
Stability study conducted as per current guidelines?
Yes/No

02.
Check the supporting documents / spectra / TLC plates and date of stability study
Ok/Not Ok

03.
Check the Temperature & humidity record of stability room.
Ok/Not Ok

04.
Check the protocol are available for every product kept on stability
Ok/Not Ok

05.
Check the validation of stability of stability indicating method
Ok/Not Ok

06.
Does the physical inventory of these samples
Yes/No

Sr. No.
Check Points
Yes / No

6.0
Specification and STPs
Yes / No

6.1
Availability of Current version of STPs
Yes / No

6.2
Availability of Current version of  Specifications
Yes / No

6.3
List of current version of STPs
Yes / No

6.4
List of current version of Specifications
Yes / No

7.0
Documentation
Yes / No

7.1
GRN
Yes / No

7.2
Preservation of Raw data
Yes / No

7.3
Final report
Yes / No

7.4
Is Good Documentation practice being followed
Yes / No

8.0
Training Program
Yes / No

8.1
Training schedule
Yes / No

8.2
Training needs identification
Yes / No

8.3
Training records of personnel
Yes / No

9.0
Out Of Specification
Yes / No

9.1
Is there SOP for Out of
Specification
Yes / No

9.2
Is there any Out of Specification
Yes / No

9.3
Records are available for Out of
Specification
Yes / No

10.0
Qualification of Analyst
Yes / No

10.1
Is there a SOP for Qualification of analyst
Yes / No

10.2
Is the analyst Qualified as per the SOP
Yes / No

11.0
Working and Reference
Standards
Yes / No

11.1
Is there a List of reference
Standards
Yes / No




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